Our Mission
Castelion designs, tests, and manufactures next-generation military systems rapidly and at massive scale to deter future wars.
Peace Through Deterrence
Hardware Designed for Production at Scale
Castelion delivers the capabilities America needs to preserve peace through credible, non-nuclear deterrence. We build at the scale national security demands – optimizing every system for cost, manufacturability, and rapid deployment.
Hardware Rich.
Rapid Test and Iteration.
Designed for Scaled Manufacturing.
Affordable Hypersonic Weapons, Built Fast
At Castelion, speed and cost aren’t tradeoffs – they’re requirements. We vertically integrate core technologies to move faster, reduce risk, and control cost at scale. Every system is designed for manufacturability from day one, enabling rapid iteration and high-volume production. In today’s threat environment, speed matters. Affordability matters. We’re building with both.
Protecting Democracy
Our mission is rooted in the belief that freedom must be actively protected – through technological strength, strategic clarity, and national resolve. By restoring America’s ability to out-innovate and out-produce its rivals, we help ensure that the free world remains secure for generations to come.
Hardware Rich
Rapid Testing
Iterative Design
America Needs You!
Ready to get your hands on real hardware, own critical projects, and make your work count? Explore our open roles and help shape the future of defense.
Featured Positions
Choose your next adventure with Castelion.
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Apprentice Technician
Castelion is seeking a detail-oriented and highly motivated Apprentice Technician to join our manufacturing team. In this role, you will support the design, setup, execution, and documentation of tests on hypersonic missile components and systems during the development phase. You will work closely with design and manufacturing engineering teams to ensure products meet rigorous performance, reliability, and safety standards.- Torrance, CA
- Full time
- In-house
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Automation and Controls Engineer
The Automation and Controls Engineer will design, build, and commission robust manufacturing systems for production of hypersonic-flight components. Success requires the practical application of engineering principles to design, build, test, and integrate process equipment and technologies within our production line. We are seeking a hands-on problem solver with strong expertise in electro-mechanical system design and automation systems, as well as experience working with machinery and production environments. The key to excelling in this position is the effective application of mechanical, electrical, and control systems expertise to enable our manufacturing processes.- Torrance, CA
- Full time
- In-house
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Avionics Manufacturing Specialist
Castelion is looking for an Avionics Manufacturing Specialist, reporting to the Head of Avionics, to support the development of the systems that will be required for the design and build of long-range hypersonic strike vehicles. This will be a full-time, exempt position located in our El Segundo facility. As an Avionics Manufacturing Specialist, you will work closely with our engineering teams to execute highly technical electrical builds for our research vehicles, assist in advancing designs, and play a critical role in defining and maturing manufacturing, assembly and integration processes.- Torrance, CA
- Full time
- In-house
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Construction Project Manager
As Construction Project Manager, you will be responsible for planning and executing the build-out of new operational and R&D sites for Castelion. You will work closely with internal stakeholders, contractors, architects, and local authorities to ensure our facilities are delivered on time, within budget, and aligned with our mission needs. This role requires a high level of autonomy, field presence, and the ability to thrive in fast-moving, ambiguous environments.- Torrance, CA
- Full time
- In-house
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Cybersecurity Engineer
We’re hiring a Cybersecurity Engineer with experience securing systems in regulated, compliance-heavy environments. If you’re well-versed in frameworks like NIST SP 800-171, CMMC, or ISO 27001, and you know how to turn complex regulatory requirements into practical, enforceable security controls, you’ll feel right at home here.- Torrance, CA
- Full time
- In-house
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Director of Communications
Were hiring a Director of Communications to lead Castelions storytelling and external communications efforts. This role is responsible for crafting and amplifying our public voice across leading media outlets and key external stakeholders.- Torrance, CA
- Full time
- In-house
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Embedded Software Engineer
As an Embedded Software Engineer you will be at the forefront of creating, developing, and testing the software that drives and simulates our flight systems. Your role involves close collaboration with fellow Castelion engineers across software and hardware domains to implement and debug software across the entire technology stackfrom applications and operating systems to networking, firmware, and simulationensuring complete mission success. We seek intelligent, collaborative, and driven engineers who are passionate about problem-solving and eager to contribute to an extraordinary mission. If you thrive in challenging environments and are excited by the prospect of making a tangible impact, we want to hear from you.- Torrance, CA
- Full time
- In-house
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Engineering Manager, Flight Software
As the Software Engineering Manager for Flight Software, you will lead and contribute to the development of flight software for Castelion’s advanced missile systems. This is a hands-on technical leadership role, you’ll architect, review, and write production-quality code while building the team, software infrastructure, and processes needed to deliver certifiable, flight-ready systems. You’ll guide the roadmap from prototype to certified production software, ensuring safety, reliability, and client confidence. Early on, you’ll be deeply involved in software architecture, code reviews and integration; as the program scales, you’ll grow and mentor a team around those foundations.- Torrance, CA
- Full time
- In-house
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Head of Flight Software
As the Head of Flight Software Engineering, you will lead the development of innovative flight software for Castelion’s advanced missile systems, playing a critical role in achieving our mission of peace through deterrence. This role demands a highly motivated individual with deep expertise in flight software development, a passion for mentoring teams, and a commitment to deliver robust, mission-critical systems. You will oversee all aspects of flight software design, development, integration, and testing, ensuring that Castelion’s cutting-edge systems perform reliably under the most demanding conditions.- Torrance, CA
- Full time
- In-house
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Head of Government Affairs
The Head of Government Affairs will be responsible for leading Castelion’s engagement with policymakers, regulators, and industry stakeholders across the federal, state, and local levels. This individual will develop and execute strategies to ensure Castelion’s priorities are understood by decision-makers, regulatory hurdles are anticipated and addressed, and the company’s policy environment enables rapid innovation and scaling.- Torrance, CA
- Full time
- In-house
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Information Systems Security Manager (ISSM)
The ISSM’s primary function serves as a principal expert and manager on all matters, technical and otherwise, involving the security of information systems under his/her purview. Primary support will be working within Special Access Programs (SAPs) supporting Department of Defense (DoD) agencies, such as HQ Air Force, NAVY, Army, DARPA, etc. The position will provide “day-to-day” support, oversight, and maintenance for Collateral, Sensitive Compartmented Information (SCI) and Special Access Program (SAP) activities.- Torrance, CA
- Full time
- In-house
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Lead Avionics Engineer – Flight Termination System
As the Lead Avionics Engineer specializing in Flight Termination Systems (FTS), you will be responsible for the design, development, testing, and qualification of systems that ensure the safe termination of a flight if it deviates from its planned trajectory. You will work with both hardware and software components, as well as coordinating with various key stakeholders.- Torrance, CA
- Full time
- In-house
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Lead Mechanisms Engineer
Castelion is seeking a Lead Mechanisms Engineer to drive the design, development, and integration of the actuation and mechanical systems that enable control across our missile programs. In this role, you’ll lead a small, cross-functional team owning the design, integration, and validation of fin control actuators, thrust vectoring mechanisms, release devices, and other mission-critical mechanical subsystems.- Torrance, CA
- Full time
- In-house
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Lead R&D Technician
Castelion is seeking a detail-oriented and highly motivated Lead R&D Technician to join our manufacturing team. In this role, you will support the design, setup, execution, and documentation of tests on hypersonic missile components and systems during the development phase. You will work closely with design and manufacturing engineering teams to ensure products meet rigorous performance, reliability, and safety standards.- Torrance, CA
- Full time
- In-house
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Materials & Process Engineer
Castelion is growing our Engineering team to support the development of high-performance materials for hypersonic flight. The ideal candidate will have a comprehensive understanding of materials engineering, with a focus on data-driven process development and optimization. In this role you will have the opportunity to work on a wide range of complex and technically challenging tasks including process development for high-temperature composite materials, and characterization and analysis for different material systems in relevant operational environments. This scope includes support to the manufacturing process development for production of high-performance TPS materials and executing material test campaigns to validate new materials and process changes. This role requires strong problem-solving skills and the ability to collaborate effectively across the materials, manufacturing, and vehicle engineering teams.- Torrance, CA
- Full time
- In-house
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Mission Integration Engineer
As a Mission Integration Engineer, you will be the primary technical liaison between Castelion and our government customers, supporting the integration of advanced weapons systems into operational environments. You will drive the entire lifecycle of weapons programs, from early capability studies through prototype development, test, and operational deployment.- Torrance, CA
- Full time
- In-house
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Principal Hardware Test Engineer
We are seeking a Principal Hardware Test Engineer to lead the planning, execution, and analysis of hardware test campaigns across Castelion’s missile and vehicle systems. You will own test strategy and execution for major hardware programs, ensuring that system performance is verified through rigorous and repeatable test processes. This role is highly hands-on and collaborative, working closely with propulsion, GNC, electrical, and mechanical engineering teams to translate design intent into validated performance in the field.- Torrance, CA
- Full time
- In-house
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Principal Manufacturing Engineer
Castelion is seeking a principal manufacturing engineer to join our Radar development team. In this role, you will own the end-to-end transition from prototype to full-scale production. You will architect and implement manufacturing processes to achieve aggressive production cost, quality, and delivery targets.- Allen, TX
- Full time
- In-house
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R&D Technician – Hypersonics (Welding, Machining, Composites)
Were looking for a hands-on R&D Technician to support prototype fabrication, assembly, and test of hypersonic systems. You’ll work directly with engineers to translate designs into parts and assemblies – focusing on precision manual machining, TIG/MIG welding, and composite layup and repair – in a fast-paced R&D environment.- Torrance, CA
- Full time
- In-house
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Senior Avionics Hardware Engineer
As a Senior Avionics Hardware Engineer, you will play a vital role in designing, testing, and optimizing hardware systems for cutting-edge hypersonic missile avionics projects. You will contribute to the development and production of high-quality, reliable hardware components for hypersonic missiles. This role provides a hands-on opportunity to work alongside experienced engineers, gain practical experience, grow your technical skills in a fast-paced and innovative environment, and experience a rapid cadence of test flights where your hardware will be tested in the field.- Torrance, CA
- Full time
- In-house
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Senior Avionics Harness Design Engineer
We are seeking a Senior Avionics Harness Design Engineer to lead the design, development, and integration of electrical harnessing across our missile and vehicle systems. This engineer will play a critical role in ensuring robust, manufacturable, and high-reliability electrical connectivity throughout the system. You will partner closely with avionics, power, structures, and propulsion teams to deliver mission-critical hardware in a fast-paced, hardware-rich environment. You will additionally support avionics and harness integration at the system and vehicle levels.- Torrance, CA
- Full time
- In-house
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Senior Avionics Systems Integration Engineer
Join Castelion and play a pivotal role in advancing the development of next-generation hypersonic missile systems. As an Avionics Systems Engineer, you’ll be part of a cross-disciplinary team responsible for the seamless integration of avionics systems across design, development, testing, and operations. You’ll directly impact mission-critical systems that shape national defense and peace through deterrence.- Torrance, CA
- Full time
- In-house
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Senior Avionics Test Engineer
We are looking for a Senior Avionics Test Engineer to own the validation and performance characterization of our control actuation systems the critical interface between control commands and physical motion on our flight vehicles. You will lead the development of rigorous test infrastructure, design and execute test campaigns, and help define the performance envelope of every actuator that flies.- Torrance, CA
- Full time
- In-house
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Senior DevOps Engineer
Castelion is seeking a DevOps Engineer to design, implement, and maintain automated infrastructure, CI/CD pipelines, and cloud-based deployments. The ideal candidate has a strong background in Linux administration, scripting, containerization, and infrastructure automation, along with experience managing Azure cloud services and improving system reliability.- Allen, TX
- Full time
- In-house
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Senior Flight Software Engineer
As a Senior Flight Software Engineer, you will play a key role in designing, developing, and testing flight software that powers these advanced systems. You’ll work closely with multidisciplinary teams to deliver high-performance, real-time embedded software that operates reliably under extreme conditions.- Torrance, CA
- Full time
- In-house
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Senior FP&A Analyst
We’re seeking a highly analytical, detail-oriented Senior FP&A Analyst to join our lean, high-impact team. In this role, you will help drive financial visibility and decision-making across a rapidly scaling defense hardware company. You will support planning, forecasting, and performance analysis to enable fast, confident decisions by our leadership and engineering teams.- Torrance, CA
- Full time
- In-house
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Senior Hardware Design Engineer
We are seeking a Senior Hardware Design Engineer to lead the design, development, and delivery of smart circuit boards that form the brain of our missile systems. You’ll be responsible for everything from initial architecture through layout, manufacturing, test, and integration. You’ll work closely with electrical, firmware, and mechanical engineers to deliver tightly integrated, high-reliability systems. This role is ideal for someone who has designed and delivered complex smart PCBs – with embedded microcontrollers, high-speed interfaces, and networking components – ideally in constrained or mission-critical environments.- Torrance, CA
- Full time
- In-house
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Senior IT Systems Administrator
We are seeking a highly skilled and security-focused Senior IT Systems Administrator to join our team. In this role, you will be expected to be a leader in the design, implementation, maintenance, and security of critical IT infrastructure in compliance with DoD and industry standards. We want to give you the autonomy you need to shine and show what you’ve got! Ideally, youll thrive as someone who is able to handle senior level systems projects end-to-end with minimal oversight, while still delivering high quality work!- Torrance, CA
- Full time
- In-house
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Senior Manufacturing Engineer – Machining
A a Senior Manufacturing Engineer – Machining, you will lead the rapid expansion of Castelion’s in-house machining capabilities, enabling our mission to fly early and often. This role is critical to our ability to quickly iterate, test, and deliver hardware. You’ll be responsible for standing up infrastructure, processes, and tools that accelerate prototype part delivery – minimizing the time from design release to parts in hand. Beyond rapid prototyping, you’ll also define best practices for design for manufacturability (DFM) of machined components and contribute to the long-term machining strategy for both prototyping and production environments.- Torrance, CA
- Full time
- In-house
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Senior Mechanical Design Engineer
Castelion is seeking a high output Senior Mechanical Design Engineer with a full stack, Responsible Engineer mindset and experience shipping flight hardware. This person will be responsible for critical flight structures and mechanism design and build efforts for Castelions hypersonic vehicles. The Senior Mechanical Engineer will work closely with a fast-moving team of peers and engineering leadership to ensure mission-critical hardware is delivered on time and meets demanding technical performance. A successful candidate will have significant experience delivering high-performance, mass-constrained hardware in a rapid development environment.- Torrance, CA
- Full time
- In-house
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Senior Propulsion Engineer
The Senior Propulsion Engineer’s primary responsibility is the design of solid rocket motor primary and secondary structures, along with propulsion components, with an emphasis on schedule, affordability and scale.- Torrance, CA
- Full time
- In-house
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Senior RF Hardware Design Engineer
Castelion is seeking a high output RF Engineer to lead the design and development of RF communications hardware & telemetry systems (both front end and back end) for Castelion hypersonic test platforms and weapon systems. In this role you will be responsible for initial vehicle telemetry systems for Castelion hypersonic test flights and lead software defined radio (SDR) product development for Castelion weapon systems. The role will coordinate closely with Castelions engineering leadership and report directly to the Head of Avionics. A successful candidate will have significant experience delivering highly manufacturable RF/avionics hardware with extreme reliability for mission-critical applications in a fast-paced environment.- Torrance, CA
- Full time
- In-house
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Senior Software Engineer – Data Infrastructure
Were looking for a hands-on software architect who can design and build Castelion’s mission data infrastructure from the ground up. Our hardware generates terabytes of telemetry and test data across manufacturing, lab, and flight environments. You will be the first engineer to architect this company-wide system, from ingestion through visualization, ensuring our hardware teams, technicians, and analysts can get the right data at the right time. This role is not about wiring together existing cloud tools, its about inventing the architecture, designing core services, and implementing the systems that will define how Castelion handles data for years to come.- Torrance, CA
- Full time
- In-house
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Senior Teamcenter PLM Developer
Castelion is seeking a high performing Teamcenter PLM Developer to lead the architecture, implementation, and maintenance of PLM across engineering, manufacturing and supply chain. In this role, you will be responsible for supporting, configuring, and enhancing Teamcenter (Siemens PLM) and other manufacturing software applications, ensuring seamless integration across multiple engineering and manufacturing systems. The ideal candidate will have strong experience in Teamcenter administration, customization, and integration, as well as a deep understanding of manufacturing processes and software tools.- Torrance, CA
- Full time
- In-house
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Site Development Lead
We are seeking an experienced and highly motivated Site Development Lead to oversee the planning, design, and execution of site development projects from concept to completion. This leadership role requires a strategic thinker with strong technical knowledge and a proven ability to manage a team while ensuring the project exceeds company goals, is completed on time, and stays within budget. The Site Development Lead will play a key role in coordinating with internal teams, external partners, and stakeholders to ensure the success of critical development projects.- Torrance, CA
- Full time
- In-house
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Site Security Manager (Armed)
As the Armed Site Security Manager at Castelion’s production facility, you will be responsible for overseeing and managing all armed security operations to protect highly sensitive assets, classified materials, personnel, and infrastructure. You will ensure strict compliance with federal regulations, DoD security mandates, and facility-specific security protocols while maintaining a secure environment critical to national security.- Full time
- In-house
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Software Engineer – Platform Integration
Castelion is seeking a Software Engineer Platform Integration to develop embedded and integration-layer software that enables Castelion’s hypersonic weapon systems to interface with a variety of airborne and ground-based launch platforms. This includes implementing Universal Armament Interface (UAI) protocols for tactical aircraft and supporting Fire Control System (FCS) integration for ground-based launchers. You will contribute to the full lifecycle of integration, from protocol implementation and system communication to simulation, testing, and mission deployment. The ideal candidate is a generalist with strong software fundamentals, experience working across embedded and systems layers, and a drive to build real-world, high-performance systems.- Torrance, CA
- Full time
- In-house
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Sourcing Specialist
As a Sourcing Specialist, you will be integral in working with the cross-functional groups defining, designing, building, and testing Castelion vehicle and missile subsystems. This role requires an established supply chain professional with breadth to engage new suppliers and program sourcing strategies to align with short term development schedules and long term sourcing focus for low cost, sustainable supply chain plans. We seek intelligent, collaborative, and driven leaders who are passionate about problem-solving and eager to lay the groundwork for a team to contribute to an extraordinary mission. If you thrive in challenging environments and are excited by the prospect of making a tangible impact, we want to hear from you.- Torrance, CA
- Full time
- In-house
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Spring 2026 Engineering Internship
Castelion is seeking motivated and talented engineering interns for Spring 2026. This internship offers a dynamic, hands-on experience working on cutting-edge missile systems, including SW, guidance, navigation and control (GNC), propulsion, power electronics, manufacturing, mechanical/structures, avionics, system integration, etc. You will contribute directly to the development, testing, and integration of advanced defense systems, while working in a highly collaborative startup environment.- Torrance, CA
- Full time
- In-house
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Staff Materials & Process Engineer, Metals
We are seeking an experienced materials & process engineer to join our team as the recognized authority for all metallic materials. This person will be driving material and associated process selection for flight hardware, leading supplier qualification efforts, and defining inspection protocols to ensure performance, reliability, and manufacturability goals are met. The successful candidate will have a strong foundation in metallurgy, materials characterization, failure analysis, and corrosion science, combined with a comprehensive knowledge of metal manufacturing processes. They should also have demonstrated experience taking a metallic material system from early-stage development through full qualification and certification for flight hardware.- Torrance, CA
- Full time
- In-house
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Strike Weapons Program Manager
As a Strike Weapon Program Manager, you will lead the execution of advanced hypersonic weapon programs from initial concept through delivery, serving as the primary interface with U.S. Government customers and internal engineering teams. You will own program schedules, contractual commitments, and mission success, driving efforts from proposal through design, integration, flight test, and fielding.- Torrance, CA
- Full time
- In-house
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Summer 2026 Engineering Internship
Castelion is seeking motivated and talented engineering interns for Summer 2026. This internship offers a dynamic, hands-on experience working on cutting-edge missile systems, including SW, guidance, navigation and control (GNC), propulsion, power electronics, manufacturing, mechanical/structures, avionics, system integration, etc. You will contribute directly to the development, testing, and integration of advanced defense systems, while working in a highly collaborative startup environment.- Torrance, CA
- Full time
- In-house
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Technical Recruiter
As a Technical Recruiter at Castelion, you will be a strategic partner to our hiring managers, driving the end-to-end recruitment process for technical roles. You’ll play a key role in identifying, engaging, and closing top-tier engineering and operations talent that aligns with our mission.- Torrance, CA
- Full time
- In-house
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Weapons Integration Engineer
As a Weapons Integration Engineer you will be part of the team that ensures Castelion weapon systems integrate seamlessly with ground launchers, tactical/multi-role aircraft, and future systems. You will own platform integration efforts from early concept and capability studies through prototype development, test, and operational deployment – collaborating with propulsion, avionics, GNC, software, flight test, and manufacturing teams to deliver mission-ready solutions.- Torrance, CA
- Full time
- In-house
Castelion News
October 24, 2025
Castelion Secures Multiple Awards to Integrate Blackbeard Hypersonic Strike Weapon on U.S. Army and U.S. Navy Platforms
Castelion announced today that it has been awarded integration contracts for its Blackbeard weapon system with operational U.S. Army and U.S. Navy platforms.
Under these agreements, Castelion will work with both services to integrate the hypersonic Blackbeard weapon system onto operational platforms and demonstrate its capabilities in live-fire tests – advancing the Department of War’s effort to evaluate and accelerate new, cost-effective strike capabilities for conventional deterrence.
November 17, 2025
Castelion Announces Project Ranger, New Mexico’s Newest Hypersonic Manufacturing Campus
Castelion announced today that it selected Sandoval County, New Mexico, as the site for Project Ranger, a 1000-acre solid rocket motor manufacturing campus dedicated to next-generation hypersonic systems. The initiative is projected to create 300 high-quality jobs and generate over $650 million in economic output over the next decade.
Castelion plans to invest more than $100 million in Project Ranger’s development, with additional capital to follow. Project Ranger will produce solid rocket motors, conduct static tests, and assemble components to produce finished rounds, reinforcing New Mexico’s position at the forefront of defense innovation.
November 13, 2025
Source: Reuters
US military takes steps to adapt new hypersonic weapons to mobile launchers
Defense startup Castelion said on Friday it has won contracts to integrate its Blackbeard hypersonic strike weapon with current U.S. Army systems, the first step toward allowing the military to place the powerful and nearly unstoppable weapons around the world.
The U.S. and China are engaged in an arms race to develop the most lethal hypersonic weapons, which travel in the upper atmosphere at more than five times the speed of sound and are designed to evade traditional defenses.
Castelion will work with the Army to incorporate the Blackbeard weapon system onto operational platforms like the Army’s High Mobility Artillery Rocket System (HIMARS).
HIMARS is now a widely recognized weapon after footage from the war in Ukraine showed the launchers in action.
February 13, 2025
Source: The Economist
Defence tech is blowing up Silicon Valley’s beliefs
In the back of an unmarked office building close to LAX, the main airport of Los Angeles, stands a rack of unarmed hypersonic missiles the size of small drainpipes. On February 6th a camouflaged truck ferried one away to New Mexico for a test launch with the US Air Force. Such activity used to be common in El Segundo, the LA neighbourhood that was once a hub of military spaceflight.